Remove the seat; then remove the battery hold-down, battery, and starter relay. A fire hazard could materialize. The engine should always be warm when the oil is changed so the oil will drain easily and completely. After the completion of the break-in period, the engine oil and oil filter should be changed. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. Turn the adjuster C until proper free-play of 3-4 mm 0. Piston Ring End Gap - Installed 0.
Loosen the clamp; then remove the filter. Care must be taken that all calibrated nuts, bolts, and cap screws are tightened to specifications. Camshaft Journal Holder Inside 22. Refer to the appropriate Illustrated Parts Manual for the cor- rect part number, quantity, and description. Place the new shaft seal into the housing; then tap it down until it is fully seated. Also, the ignition switch 6. If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently.
Cylinder Head Dis- tortion max 0. Remove the drive clutch C from the crankshaft using an appropriate clutch puller tool B and turning it clockwise while holding the drive clutch with the drive clutch holder A. Remove the cloth from the exhaust system. Simultaneously, install the driveshaft and coun- tershaft assemblies making sure the washer is on the countershaft. In such a case, there is no need to panic because we got you covered. Oil Pump Reduction Ratio 1.
It is compiled in the popular. Using a micrometer, measure the valve stem outside diameter. Install the 2nd drive gear and washer onto the the countershaft. Float arm height should be 13 mm 0. Measure the distance from the floor to the mid-point of each headlight.
After all the oil has been drained, install the drain plugs and tighten to specifications. Fuses The fuses are located in a fuse block under the seat. When replacing the headlight bulb, do not touch the glass portion of the bulb. Carefully check the entire hydraulic brake sys- tem that all hose connections are tight, the bleed screws are tight, the protective caps are installed, and no leakage is present. If belt width is below the service limit of 28. Shock absorber rods bent, pitted, or damaged. Idle the engine several minutes until the engine has reached normal operating temperature.
Valve Stem Runout max 0. I will work harder to satisfy you than any of my competitors on the internet. Lightly oil the threads of the 10 mm cap screws and the washers;. Do not idle the engine for excessively long periods of time. Remove the nut securing the movable drive face; then remove the face. Tighten the lock nut securely.
During the break-in period or whenever the brake pads are replaced , the hydraulic brake pads must be burnished. Please contact me with any questions or problems, I'm here to help. If the level drops below the lower level line, add only dis- tilled water until it reaches upper level line. Repeat this proce- dure until no air bubbles are present. All of my manuals are make, model or year specific, not vague generic manuals like many available. Piston Diameter 15 mm 0.
Verify that the brakelight illuminates when the hand lever is compressed or the brake pedal is depressed. Do not spill brake 1. Loosen the output drive boot clamp; then slide the boot off the output housing. Connect the red tester lead to the red wire; then lower side of the connector. Please contact me with any questions or problems, I'm here to help. Account neutral switch housing 1 ; then remove the for two thrust washers from the driven gear.
Using an appropriate holder, hold the driven pulley; then remove the driven pulley nut and the driven pulley. Piston Pin Outside Diameter min 19. Will have to buy another one, 2nd was a Walmart special so that is my fault it didn't last. Remove the bat- tery hold-down strap; then remove the battery. Drive Plate fiber Tab min 11 mm 0. Secure the front fender to the footrest with the two cap screws. Close the bleeder screw and tighten.
When servicing battery in enclosed space, keep the area well-ventilated. Connect the tie rod ends 11 to the steering screws; then tighten the nuts to specifications. Connect the tie rod ends 11 to the steering screws; then tighten the nuts to specifications. Ambient temperature should determine the correct weight of oil. Install the spacer 3 into the oil ring groove; 4.